A Maintenance Oriented Podcast For Airplane Owners, Pilots, and Mechanics

Tag: airplane engine

116 – Rough Engine: Spark Plugs or Magneto?

Here are some recent happenings, straight from the shop at Classic Aviation, LLC:


Birds in the cowling!

It’s bird nest season, and they are driving airplane owners crazy by building nests on top of engines.

Listen to today’s episode to hear about a Bonanza owner with 2 nests on his engine after a short stay at Shenandoah valley.

And here’s a Cessna 182 that came into the shop for some maintenance. When it’s nesting season, the birds don’t waste any time making a safe place for their eggs.


Corrosion on the battery terminals!

Here’s what the battery terminals looked like on a Cessna 182 that stopped at KSHD due to an intermittent electrical charging system:

The negative terminal was severely corroded.
The positive terminal had some minor corrosion as well.

Reminder: As an airplane owner, you can help ensure reliable electrical system operation by keeping your battery terminals free of corrosion.

It’s a good idea to check these terminals at least once in between your annual inspection, and apply some anti-corrosion spray.


Rough engine: Is it spark plugs, or a magneto?

Here’s a spark plug from a Piper Apache that had a rough mag check.

I received an email from the flight instructor and he was suspecting a magneto problem.

However, after some troubleshooting by running the engine, watching the JPI engine monitor, and removing the specific, affected spark plugs, it turned out there were actually 3 fouled spark plugs!

One way to avoid fouled spark plugs, is to aggresively lean the mixture while taxiing around on the ground at low RPM’s.

It’s amazing how much you can lean the mixture on the ground at 1000 RPM and still have the engines run smoothly during taxi operations.

AND, with the mixtures this lean, there is little chance of forgetting to enrich them for takeoff, since the engines will likely not run well if advanced to takeoff power.

For this reason, during taxi operations, it’s good to lean until the engine almost quits, and then enrichen enough to run smoothly.

If you only lean slightly for taxi operations, you risk forgetting to set the mixtures for takeoff.

Here is how I was able to set the mixture controls in that Piper Apache on the ground at 1000 RPM’s, for smooth ground operations.

So, that’s all for this week.

Remember:

Keep the birds out of your cowling if your airplane is parked on the ramp.

Keep your battery connections free of corrosion for reliable electrical system operation.

And consider how you can lean your idle mixture for cleaner spark plugs during taxi operations.

Have a great week!

115 – Which Borescope Should I Buy?

This is a question many airplane owners, A&P’s, and IA’s ask when getting started with borescoping piston engine cylinders.

If you want to look at the exhaust valves (and other things,) in an airplane engine’s cylinders, this borescope is the one I confidently recommend: The Vividia VA-400. Here are my best reasons:

  1. It has a 180 degree articulating probe. (You can easily see the exhaust valve through the spark plug hole.)
  2. It takes excellent pictures.
  3. The price is great.
  4. It’s been tested and approved by many in the general aviation community.

Check out the following links to purchase the VA-400 borescope, or the bundle that includes both the borescope AND the wifi adapter for connecting to your iPhone or iPad:

And, if you use the code “Dean” at checkout, you will receive a 10% discount off the purchase price.

For the VA-400 borescope:

https://www.oasisscientific.com/vividia-va-400-rigid-usb-articulating-borescope-videoscope-inspection-camera.html

The borescope above will connect directly to an Android device or tablet.

Or, if you’re like me and want to use your iPhone or iPad, you’ll want to buy the bundle which includes the VA-400 above, along with a WiFi adapter to allow viewing on your iPhone or iPad. Here’s the bundle: (This is the one I bought.)

https://www.oasisscientific.com/store/p374/VA-400-WiFi_Bundle%3A_Vividia_Ablescope_VA-400_USB_Rigid_Articulating_Borescope_plus_VA-B2_WiFi_AirBox_for_iPad_iPhone_and_Android_Phone_and_Tablet.html

It’s an incredible tool that comes in a really nice metal box.

I’m really happy with this borescope. If you’re looking for a borescope, this one may well be a good option for you as well.

Remember, if you purchase using one of the links above, and use the code “Dean” at checkout, you can get a 10% discount off the purchase price.

If you have not downloaded my free PDF Exhaust Valve Inspection Guide, with pictures and descriptions of what to look for, be sure to grab a copy of that as well… it will be super helpful in using your new borescope. You can get access to that free guide here: airplaneownermaintenance.com/exhaustvalves


On another note, I had the great privilege of being on the Fly Maui Podcast with John and Leslie Caubble last week (episode 29.) It was great talking with them about “Beyond the Preflight Checklist,” where we talked about helpful things to know, that may not be on the standard preflight checklist. Check out the Fly Maui Podcast here: https://www.flymauihi.com/blog

Thanks John and Leslie, for all your inspiration, and for sharing your journey!

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Have a great week everyone!

114 – Free Resource for Airplane Owners to Confidently Borescope Exhaust Valves

Free Training: airplaneownermaintenance.com/exhaustvalves

Here are two of the many pictures of exhaust valves that are in the free training guide I’m offering to you, “Exhaust Valve Borescope Inspections.”

Would you know what to do if you saw this? Get the free training guide and read about what’s going on with this exhaust valve from a Turbo-normalized A36 Bonanza.

Here’s another one:

This exhaust valve is actually in a Lycoming IO-360 engine. After seeing this, I’m a firm believer in doing borescope inspections with every annual, not just for Continental engines, but for Lycoming and Franklin engines as well.

These two exhaust valves and many more, along with explanations, are included in the free borescoping guide.

Here’s the link to subscribe to this free training:

airplaneownermaintenance.com/exhaustvalves

Please take advantage of this free offer, and if you find it helpful, please share the link wherever you feel is appropriate.

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Also in this week’s podcast, I’m sharing some information about magneto contact points. Like exhaust valves, this is an item that is normally hidden unless effort is made to see it. When I saw these contact points, I was reminded of how important it is to do 500 hour inspections on magnetos. This magneto has approximately 1100 hours on it, and the contact points are in poor condition… startling condition actually.

Look at the right side, and then we’ll zoom in on the next picture.

Notice the very dirty contact points.

Very nasty… not sure how much longer this magneto would have run.

Bottom line lesson here: For safe and reliable operation, magnetos need regular maintenance, and the 500 hour inspection recommendation is there for a good reason.

My favorite magneto shop is Aircraft Ignition Services, LLC in Honey Grove, Texas, just outside of Dallas. This is a fantastic shop run by Kevin and Leah Herrington. Everything about their work is top notch. The work is excellent and the ongoing support and service is the best I’ve seen. Here’s their website. Take a look, and give ’em a call if you need any magneto work.

http://aircraftignitionservices.com

This is exactly where this magneto will be going, for 500 hour inspection and any necessary repairs.

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Don’t forget to grab the free Exhaust Valve Borescoping guide here:

airplaneownermaintenance.com/exhaustvalves